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Silicon photonics module with optical fibers carrying light into a photonic chip beside a processor die

Silicon Photonics

Overview

AI is generating unprecedented amounts of data and intensifying the need for energy efficiency. Data-center hardware is being reinvented to accelerate compute and cut power while keeping latency low. Silicon photonics has emerged to help, shifting data transmission from copper to light. Co-packaged optics (CPO) is a packaging approach that integrates the optical components tightly, and ASE has demonstrated CPO that improves energy efficiency and scalability for AI.

SiPh Based Pluggable Module Manufacturing Flow diagram
SiPh Based Pluggable Module Manufacturing Flow

SiPh and its advantages

Silicon photonics (SiPh) is a medium for transmitting light. It works within the existing CMOS ecosystem, front-end and back-end, so it can build high-density photonic integrated circuits (PICs) that deliver optical functions like filtering and modulation on a compact, cost-effective chip. Compared with electrical ICs, which hit signal-integrity limits at high speed, SiPh offers higher bandwidth and greater energy efficiency.

Silicon photonics integrates photonic functions with the CMOS manufacturing ecosystem. Dense photonic integrated circuits can filter, modulate, and route light in a compact and cost-effective chip.

Where conventional electrical links face growing signal-integrity and power challenges at high speed, optical transmission provides a path to higher bandwidth and stronger energy efficiency.

How fiber-optic integration is evolving

SiPh-based pluggable optical transceivers up to 800 Gbps are already commercial. Instead of a front-panel transceiver, the optical engine can sit around the ASIC package as on-board optics (OBO), supporting up to 1.6 Tbps. Beyond OBO, co-packaged optics and optical I/O shorten the electrical path further with tighter assembly integration, delivering even higher bandwidth with better energy efficiency (pJ/bit) and lower cost ($/Gbps) than pluggable optics.

Evolution of fiber-optics integration

Technical building blocks

SiPh needs extra care in the process flow to protect optical performance. Key technologies that enable pluggable, on-board and co-packaged optics:

Optical performance requires package and assembly processes developed specifically for photonic products.

  • Post-fab wafer-level bumping and Si-etch process
  • High-accuracy laser die bonding
  • Advanced 2.5D/3D packaging (TSV / FO / CoW) for EIC and PIC die integration
  • Wafer-level optical probing to find known-good SiPh PIC dies
  • Optical-component assembly evaluation for future OBO and CPO
  • MCM module assembly
  • Pluggable, on-board, and co-packaged optics for hyperscale data centers, HPC, AI, and machine learning

Applications

Silicon photonics enables heterogeneous on-board optics, co-packaged optics and optical-I/O packaging, for:

  • Hyperscale Data Center
  • High-Performance Computing (HPC)
  • Artificial intelligence & Machine learning (AI & ML)

More Solutions

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